Ọkụ na-emenyụ mmiri aluminom n'ala
Emebere ya dị ka ndị ahịa chọrọ nke aluminom mmiri quenching usoro
Ụlọ nha 1200 * 1200 * 1000 mm, okpomọkụ ọrụ 500-510 degrees,
Aqua quench (mmanụ) AMS2750G Class2 Ụdị C
Akụkụ akụkụ: ugbu a niile alum. Nwere ike ịtụle ígwè maka ọrụ n'ọdịnihu.
Oke ọrụ okpomọkụ 505 deg.c±5℃
Ihe owuwu nwere tank na-emenyụ ọkụ na elu elu
Nkọwa akụrụngwa ewebatauction
Aha akụrụngwa:PAIJINMgbịrịgba ụdị ala loading mmiri quenching ọkụ
Akụrụngwa Nlereanya: PJ-LQXB Serie
Isi ihe teknụzụ nke mkpokọta design:
PAIJIN Mgbịrịgba ụdị ala na-ebunye mmiri na-emenyụ ọkụ dị mma maka ọgwụgwọ ngwọta siri ike nke akụkụ ngwaahịa aluminom alloy buru ibu na ọkara.
Igwe ọkụ ahụ nwere ụdị mgbịrịgba ọkụ ọkụ, okporo ụzọ ụgbọ oloko, ihe a na-ebugharị ebugharị nke nwere tank na-emenyụ ọkụ na nkata na-ebu ibu na-aga n'okporo ụzọ ụgbọ oloko, yana okpokolo agba nwere n'ihu ọkụ ahụ. E nwekwara crane arụnyere n'ime ọkụ ahụ dị n'elu.
Mgbe loading, workpieces na-ebu na loading nkata, mgbe ahụ nkata n'elu ikpo okwu na-akpali n'okpuru kpo oku ụlọ, na-eji hoist na ọkụ na-ebuli nkata n'ime ọkụ, ọkụ ala ọnụ ụzọ nso, kpo oku nhazi.mgbe kpo oku, na quenching tank n'elu ikpo okwu na-akpali n'ọnọdụ n'okpuru ọkụ, meghere ọnụ ụzọ ala, tinye nkata na workpieces n'ime tank hoquench.
Bugharịa tank ahụ na nkata gaa n'ebe a na-ebunye ya, jiri elu dị n'ihu ọkụ ahụ bulite nkata ahụ mgbe ọ kwụsịrị.
- Isi Nka na ụzụ Oke
NGWA | Oke |
Nhazi | Ụlọ kwụ ọtọ, okpukpu abụọ |
Akụkụ mpaghara ọkụ | Hụ data na nhota |
Ibu Ibu | Hụ data na nhota |
Nhazi kacha okpomọkụ | 700℃ma ọ bụ hụ data na nhota |
Okpomọkụ na-arụ ọrụ | 600 ℃ ma ọ bụ hụ data na nhota |
Izi ezi njikwa okpomọkụ | ±1℃ |
Mpaghara njikwa okpomọkụ | Mpaghara 2 ma ọ bụ Hụ data na nhota |
Ịdị n'otu okpomọkụ | ≤± 5℃ (The okpomọkụ a tụrụ na 5 isi na-arụ ọrụ ebe na 600 ℃) |
Ihe na-ekpo ọkụ | OCr25Al5, nickel waya ma ọ bụ Lee data na nhota |
Ihe mkpuchi | aluminum silicate ma ọ bụ Hụ data na nhota |
Ndozi mkpuchi | Idozi site na Poselain ntu |
Okpomọkụ na-ebuli ọnụego | ≤60 min si ụlọ okpomọkụ ruo 600 ℃ (ọkụ efu) Ma ọ bụ lee data na nhota |
Voltaji ike | 380V± 10%; Nkeji 3 |
Ike njikwa | 220V± 5%; Nkeji 1 |
Ike ikpo ọkụ | Hụ data na nhota |
Mgbakọta ntinye ike | Hụ data na nhota |
Usoro njikwa | Kọmputa ụlọ ọrụ + PLC nwere njikwa ọgụgụ isi PID |
Nhazi ike usoro | Usoro ntụgharị nke usoro Thyristor |
Thermocouples | Nụdị thermocouples |
Ụdị Quenchant | Mmiri, mmanụ ma ọ bụ ihe ndị ọzọ na-emenyụ ọkụ |
- Structure na nhazi description
Ụdị mgbịrịgba mmiri na-emenyụ ọkụ bụ mgbịrịgba ụdị ọkụ ọkụ, ụgbọ okporo ígwè, a ibughari flatform na quenching tank na loading nkata na-agba n'okporo ụzọ ụgbọ okporo ígwè, na a etiti nwere elu n'ihu ọkụ, eletriki akara usoro na hydraulic usoro.
3.1 Igwe ọkụ: A na-eji efere ígwè na nchara ngalaba na-agba ya, mgbidi dị n'ime bụ nke 1Cr18Ni9Ti ígwè na-eguzogide okpomọkụ, na elu ọkụ ahụ bụ ibughari. Ọ nwere njiri mara mma disassembly na mmezi, ezi ike ịzọpụta na na.
3.2 Ihe mkpuchi: A na-eji ihe owuwu zuru oke nke dị n'ime ya mee ihe dị elu, a na-etinyekwa akwa akwa asbestos rubber n'ime ime ụlọ ọkụ ahụ, nke na-arụ ọrụ nke ikpo ọkụ ọkụ ma na-echebe elu nke mkpuchi ọkụ ahụ site na corrosion. Ihe na-ekpo ọkụ na-anabata waya nguzogide alloy 0Cr25AL5 iji kpuchie tube mkpuchi mkpuchi, ma na-etinye mbọ seramiiki na-eguzogide ọkụ na shei ọkụ. Nhazi nke usoro a bara uru maka ikpo ọkụ na mgbasa ozi.
3.3 Ngwaọrụ mgbasa ozi ikuku na-ekpo ọkụ:Ihe mejupụtara ya bụ ngwaọrụ ikuku mgbasa ozi na ihe ikuku na-egbochi ya. A na-etinye ngwaọrụ mgbasa ozi mgbasa ozi n'elu ahụ ọkụ. Ejiri igwe 1Cr18Ni9Ti na-eguzogide okpomọkụ dị ka agụba fan na-asọpụta ozugbo. A na-eji ígwè 1Cr18Ni9Ti na-eguzogide okpomọkụ, a na-edozikwa ya na mgbidi dị n'ime ọkụ ahụ site na ọtụtụ mkpanaka. A na-ekesa ọkụ na-ekpo ọkụ site na mgbochi mgbochi site na usoro mgbasa ozi ikuku na-ekpo ọkụ iji mee ka okpomọkụ dị n'ime ọkụ ahụ bụrụ otu.
3.4 Ihe na-ekpo ọkụ: A na-edozi ihe ọkụ ọkụ na tube seramiiki na waya na-eguzogide, nke a na-ahazi n'akụkụ abụọ nke ọkụ ọkụ. Ihe a bụ waya alloy 0Cr25AL5 ma nwee ogologo ndụ ọrụ.
3.5 Okpokoro isi a na-eji maka ịkwanye akụkụ ọkụ ma na-agbakọta ya site na nchara akụkụ.
3.6 mkpuchi ọkụ: emebere na ala nke ọkụ ọkụ ahụ, enwere ike imeghe mkpuchi ọkụ ọkụ, mechie ma bugharịa site na mkpuchi mkpuchi ọkụ na ngwaọrụ ịpị. Usoro ebuli elu na-eji usoro ntuli elu.
3.7 Mwelite elu na etiti:N'ihu ọkụ dị n'elu ụgbọ okporo ígwè bụ a ígwè etiti na a hoist, eji maka ebuli nke nkata na workpieces mgbe quenching.
3.8 Ngwaọrụ emenyụ:
Ngwa a na-emenyụ ọkụ bụ nkata na-ebunye ihe na tank mmiri. Ha nọ n'ụgbọ okporo ígwè mkpanaka na-agba n'okporo ụzọ ụgbọ oloko.
Mgbe ị na-emenyụ, a na-ebugharị tank mmiri ahụ n'okpuru ọkụ ọkụ na trolley. Enwere ihe na-emenyụ ọkụ na tank mmiri. Omimi nke tank mmiri na-emenyụ ihe karịrị 1.5 ugboro nke nkata nkata, nke nwere ike hụ na arụ ọrụ ahụ na-emenyụ ma mee ka ọ dị jụụ na ọdọ mmiri ahụ. Ngwa ngwa ngwa na-akpali akpali nke dị na ala nke mmiri mmiri nwere ike ime ngwa ngwa ma dochie ihe na-emenyụ ọkụ, na tank mmiri ahụ nwere ike ime ka mmiri dị jụụ iji hụ na mmiri mmiri dị na tank mmiri agaghị ebili n'ihi nkwụsị nke workpiece, nke dị nchebe na ntụkwasị obi.
Enwere oyi akwa nke ọkpọkọ gbakọtara na oghere ndị a na-ahazi na ala nke tank mmiri. A na-ejikọta ọkpọkọ a kpokọtara na compressor ikuku dị n'èzí ma nwee ike jupụta na ikuku ikuku site na ikuku compressor iji mepụta afụ n'oge quenching iji nweta usoro nkwụsịtụ chọrọ.
Iji hụ na mmepụta ihe na-aga n'ihu, a na-ebelata okpomọkụ nke mmiri dị na tank ahụ ngwa ngwa na okpomọkụ na-arụ ọrụ, na mmiri na-ekpo ọkụ na-ejikọta ya na tank mmiri, na mmiri mmiri na-agbanye ngwa ngwa na chiller maka oyi, wee laghachi na tank mmiri.
3.9 Akara ọnụ ụzọ ọkụ: A na-enwe mma mkpuchi eriri owu nke na-agbaji agbanyere gburugburu ya, na mgbe e mechiri ọnụ ụzọ ọkụ ahụ, a na-ejikọta ya na mma nke ọnụ ụzọ ọkụ ahụ ka ọ ghara ikpochapụ ọkụ.
3.10 Niile nnyefe akụkụna-ewere njikwa njikọ, ya bụ, a na-ebipụ ngwaọrụ mgbasa ozi mgbasa ozi na ọkụ ọkụ nke ihe ọkụ ọkụ mgbe emepere ọnụ ụzọ ọkụ. Mgbe e mechibidoro ọnụ ụzọ ọkụ ahụ, enwere ike ịgbanye ọkụ ọkụ nke ngwaọrụ fan na-ekesa na ihe ọkụ ọkụ iji gbochie mmebi na ihe mberede kpatara ọrụ na-ezighi ezi.
3.11 Sistemụ njikwa okpomọkụ: A na-eji PID relay steeti siri ike maka mgbanwe akpaka ma kwadebere ya Japan Shimaden nwere ọgụgụ isi okpomọkụ njikwa, nke nwere ike hazie ma mezie mmepụta ike dị ka workpiece usoro; Enwere ike kewaa ọkụ ọkụ ahụ n'ime ebe nchịkwa okpomọkụ 2, na okpomọkụ nke mpaghara ọ bụla n'ime ọkụ ahụ nwere ike ịchịkwa ya na-akpaghị aka , ma debe okpomọkụ n'ime ọkụ ọkụ dum.
3.11.1 Onye na-edekọ ihe na-ahụ maka okpomọkụ na-anabata Japan Shimaden nwere ọgụgụ isi ike mgbanwe okpomọkụ njikwa, nke nwere ike ịtọ okpomọkụ okpomọkụ, okpomọkụ na-echekwa okpomọkụ, okpomọkụ na-echekwa oge ziri ezi na okpomọkụ na-echekwa oge dị ka usoro nhazi usoro, na-aghọta na akpaka ukpụhọde na njikwa nke okpomọkụ ịrị elu ọnụego, okpomọkụ nchekwa okpomọkụ na oge nchekwa oge. Ọkwa njikwa emelitere yana izi ezi njikwa okpomọkụ. Usoro nchịkwa a na-eme ka ọkụ na-enye ọkụ na-ekpo ọkụ na-ekpo ọkụ nke workpiece, nke bụ ihe ezi uche dị na ya ma na-azọpụta ike. Usoro njikwa okpomọkụ nwekwara ọrụ mkpu na-ekpo ọkụ karịa.
3.11.2 Kọmputa ụlọ ọrụ: arụ ọrụ akụrụngwa, njikwa ọnọdụ okpomọkụ nwere setịpụ kọmputa ụlọ ọrụ mmepụta ihe nke Taiwan Advantech iji mejuputa njikwa akpaka nke ịrị elu ọkụ ọkụ, nchekwa ọkụ, imenyụ na ọrụ ndị ọzọ. Siemens PLC na-achịkwa ntọala na arụ ọrụ nke usoro ahụ na-akpaghị aka iji hụ na ọrụ nchekwa na ntụkwasị obi nke workpiece dị na ọkụ.
3.11.3 Enwere ngwaọrụ oti mkpu na oke okpomọkụ. A na-eji ihe ammeter, voltmeter na ihe ngosi na-apụ apụ nke ihe ọkụ ọkụ eletrik kwadoro kabinet na-achịkwa eletrik. Igwe ọkụ eletrik nwere usoro nchekwa nchekwa iji hụ na ahụ ọkụ agaghị agbapụta ọkụ ma hụ na nchekwa nke ndị ọrụ.
- Nchekwa jikoro
N'ịbụ onye nwere ngwaọrụ mkpuchi na-ekpo ọkụ na-ekpo ọkụ, ụdị ihe ọkụ ọkụ eletrik niile nwere mita ọkụ eletrik, voltmeters na nkwụsị ọkụ nke ihe ọkụ ọkụ eletrik, ma nwee ike na-echebe interlock na nchekwa nchekwa iji hụ na ojiji dị mma. Nhazi na nrụpụta akụrụngwa a kwekọrọ n'ụkpụrụ mba dị mkpa:
Basic teknuzu ọnọdụ maka ulo oru ọkụ ọkụ ọkụ: GB10067.1
Ọnọdụ teknụzụ bụ isi nke akụrụngwa kpo oku eletrik: GB10067.1
Nchekwa nke ngwa ọkụ eletrik Nkebi 1: Ihe ndị chọrọ n'ozuzu GB5959.4
5. Nkọwa of isi components
No | Ihe | Nkọwa. Na mmalite | Qty |
1 | Igwe igwe | MAANSHAN STEEL | Dakọtara |
2 | ebuli elu | NANTONG WEIGONG, CHINA | Dakọtara |
3 | Onye ofufe okirikiri | SHANGHAI DEDONG, CHINA | 1 set |
4 | Usoro ndu ikuku | SUS304 | Dakọtara |
5 | Usoro nnyefe | HANGZHOU, CHINA | 1 set |
6 | Ihe na-ekpo ọkụ na mkpanaka ndu | OCr25AI5 SHANGHAI | Dakọtara |
7 | Onye njikwa okpomọkụ nwere ọgụgụ isi | SHIMADEN, JAPAN | 2 set |
8 | PLC | SIEMENS | Dakọtara |
9 | njikwa mmepụta ihe | YANHUA, TAIWAN | 1 set |
10 | Igwe ọkụ na-achịkwa ngwa eletrik ndị ọzọ dị ala | Schneider | Dakọtara |
11 | Sink na-emenyụ | Kwesịrị ekwesị maka ọkụ ọkụ | 1 set |
12 | Thermocouple na waya akwụ ụgwọ | Nụdị, Jiangsu, China | Dakọtara |
13 | Fiber mkpuchi ọkụ | STD High ịdị ọcha thermal ikpuchi eriri brik, LUYANG, SHANDONG, CHINA | Dakọtara |
14 | arịlịka lining | Corundum seramiiki ụdị aka aka, Ngwuputa na Yixing, Jiangsu | Dakọtara |